Natural fiber reinforced composites is an emerging area in polymer science. These natural fibers are low cost fibers with low density and high specific properties. These are biodegradable and non-abrasive. The natural fiber composites offer specific properties comparable to those of conventional fiber composites. However, in development of these composites, the incompatibility of the fibers and poor resistance to moisture often reduce the potential of natural fibers and these draw backs become critical issue. This review presents the reported work on natural fiber reinforced composites with special reference to the type of fibers, matrix polymers, treatment of fibers and fiber-matrix interface. © 1999 John Wiley & Sons, Inc. Adv in Polymer Techn 18: 351–363, 1999

Natural fiber polymer composites: A review

Natural fiber reinforced polymer composites (NFPCs) provide the customers with more alternatives in the material market due to their unique advantages. Poor fiber–matrix interfacial adhesion may, however, negatively affect the physical and mechanical properties of the resulting composites due to the surface incompatibility between hydrophilic natural fibers and non-polar polymers (thermoplastics and thermosets). A variety of silanes (mostly trialkoxysilanes) have been applied as coupling agents in the NFPCs to promote interfacial adhesion and improve the properties of composites. This paper reviews the recent progress in using silane coupling agents for NFPCs, summarizes the effective silane structures from the silane family, clarifies the interaction mechanisms between natural fibers and polymer matrices, and presents the effects of silane treatments on the mechanical and outdoor performance of the resulting composites.

Silane coupling agents used for natural fiber/polymer composites: A review

Plant fibers are rich in cellulose and they are a cheap, easily renewable source of fibers with the potential for polymer reinforcement. The presence of surface impurities and the large amount of hydroxyl groups make plant fibers less attractive for reinforcement of polymeric materials. Hemp, sisal, jute, and kapok fibers were subjected to alkalization by using sodium hydroxide. The thermal characteristics, crystallinity index, reactivity, and surface morphology of untreated and chemically modified fibers have been studied using differential scanning calorimetry (DSC), X-ray diffraction (WAXRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM), respectively. Following alkalization the DSC showed a rapid degradation of the cellulose between 0.8 and 8% NaOH, beyond which degradation was found to be marginal. There was a marginal drop in the crystallinity index of hemp fiber while sisal, jute, and kapok fibers showed a slight increase in crystallinity at caustic soda concentration of 0.8–30%. FTIR showed that kapok fiber was found to be the most reactive followed by jute, sisal, and then hemp fiber. SEM showed a relatively smooth surface for all the untreated fibers; however, after alkalization, all the fibers showed uneven surfaces. These results show that alkalization modifies plant fibers promoting the development of fiber–resin adhesion, which then will result in increased interfacial energy and, hence, improvement in the mechanical and thermal stability of the composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2222–2234, 2002

Chemical modification of hemp, sisal, jute, and kapok fibers by alkalization

The growing ecological and environmental consciousness has driven efforts for development of new innovative materials for various end-use applications. Polymers synthesized from natural resources, have gained considerable research interest in the recent years. This review paper is intended to provide a brief outline of work that covers in the area of biocomposites, major class of biodegradable polymers, natural fibres, as well as their manufacturing techniques and properties has been highlighted. Various surface modification methods were incorporated to improve the fibre–matrix adhesion resulting in the enhancement of mechanical properties of the biocomposites. Moreover, an economical impact and future direction of these materials has been critically reviewed. This review concludes that the biocomposites form one of the emerging areas in polymer science that gain attention for use in various applications ranging from automobile to the building industries.

A review of the recent developments in biocomposites based on natural fibres and their application perspectives

Manufacturing process of cellulose whiskers/polylactic acid nanocomposites

https://www.fpl.fs.fed.us/documnts/pdf2002/clemo02b.pdf

Wood-plastic composites in the United States : the interfacing of two industries

The mechanical properties and morphology of polypropylene/wood flour (PP/WF) composites with different impact modifiers and maleated polypropylene (MAPP) as a compatibilizer have been studied. Two different ethylene/propylene/diene terpolymers (EPDM) and one maleated styrene–ethylene/butylene–styrene triblock copolymer (SEBS–MA) have been used as impact modifiers in the PP/WF systems. All three elastomers increased the impact strength of the PP/WF composites but the addition of maleated EPDM and SEBS gave the greatest improvements in impact strength. Addition of MAPP did not affect the impact properties of the composites but had a positive effect on the composite unnotched impact strength when used together with elastomers. Tensile tests showed that MAPP had a negative effect on the elongation at break and a positive effect on tensile strength. The impact modifiers were found to decrease the stiffness of the composites. Scanning electron microscopy showed that maleated EPDM and SEBS had a stronger affinity for the wood surfaces than did the unmodified EPDM. The maleated elastomers are, therefore, expected to form a flexible interphase around the wood particles giving the composites better impact strength. MAPP further enhanced adhesion between WF and impact-modified PP systems. EPDM and EPDM–MA rubber domains were homogeneously dispersed in the PP matrix, the diameter of domains being between 0.1–1 μm. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1503–1513, 1998

Mechanical properties and morphology of impact modified polypropylene-wood flour composites

Composites based on high density polyeth- ylene (HDPE), pine flour, and organic clay were made by melt compounding and then injection molding. The influ- ence of clay on crystallization behavior, mechanical proper- ties, water absorption, and thermal stability of HDPE/pine composites was investigated. The HDPE/pine composites containing exfoliated clay were made by a two-step melt compounding procedure with the aid of a maleated polyeth- ylene (MAPE). The use of 2% clay decreased the crystalliza- tion temperature (Tc), crystallization rate, and the crystallin- ity level of the HDPE/pine composites, but did not change the crystalline thickness. When 2% MAPE was added, the crystallization rate increased, but the crystallinity level was further lowered. The flexural and tensile strength of HDPE/ pine composites increased about 20 and 24%, respectively, with addition of 1% clay, but then decreased slightly as the clay content increased to 3%. The tensile modulus and ten- sile elongation were also increased with the addition of 1% clay. The impact strength was lowered about 7% by 1% clay, but did not decrease further as more clay was added. The MAPE improved the state of dispersion in the composites. Moisture content and thickness swelling of the HDPE/pine composites was reduced by the clay, but the clay did not improve the composite thermal stability. 2007 Wiley Peri-

https://www.fpl.fs.fed.us/documnts/pdf2007/fpl_2007_lei002.pdf

Influence of Nanoclay on Properties of HDPE/Wood Composites

Wood–plastic lumber is promoted as a low-maintenance high-durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour-filled high-density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon-arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004

/pdf/effect-of-processing-method-on-surface-and-weathering-1dt7xiw2zm.pdf

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Torrefaction is a thermo-chemical conversion process improving the handling, storage and combustion properties of wood. To save storage space and transportation costs, it can be compressed into fuel pellets of high physical and energetic density. The resulting pellets are relatively resistant to moisture uptake, microbiological decay and easy to comminute into small particles. The present study focused on the pelletizing properties of spruce torrefied at 250, 275 and 300 °C. The changes in composition were characterized by infrared spectroscopy and chemical analysis. The pelletizing properties were determined using a single pellet press and pellet stability was determined by compression testing. The bonding mechanism in the pellets was studied by fracture surface analysis using scanning electron microscopy. The composition of the wood changed drastically under torrefaction, with hemicelluloses being most sensitive to thermal degradation. The chemical changes had a negative impact, both on the pelletizing process and the pellet properties. Torrefaction resulted in higher friction in the press channel of the pellet press and low compression strength of the pellets. Fracture surface analysis revealed a cohesive failure mechanism due to strong inter-particle bonding in spruce pellets as a resulting from a plastic flow of the amorphous wood polymers, forming solid polymer bridges between adjacent particles. Fracture surfaces of pellets made from torrefied spruce possessed gaps and voids between adjacent particles due to a spring back effect after pelletization. They showed no signs of inter-particle polymer bridges indicating that bonding is likely limited to Van der Waals forces and mechanical fiber interlocking.

/pdf/pelletizing-properties-of-torrefied-spruce-19xpqk66l7.pdf

Craig M. Clemons

Papers

Wood-plastic composites in the United States : the interfacing of two industries

Mechanical properties and morphology of impact modified polypropylene-wood flour composites

Influence of Nanoclay on Properties of HDPE/Wood Composites

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Pelletizing properties of torrefied spruce