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Fabrication and evaluation for extremely thin Si wafer

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TLDR
In this paper, a new index for evaluation of the degree of subsurface damage (DSD) was proposed, which is easily calculated via the external geometry of the ground wafer.
Abstract
Grinding process on the Si wafer develops subsurface damage, which remarkably degrades deflective strength of the wafer and constitutes a barrier against producing a thin wafer for low-profile packaging. In this paper, the authors propose a new index for evaluation of the Degree of Subsurface Damage (DSD). Requiring no costly instrument, the new index is easily calculated via the external geometry of the ground wafer. With the new index, it is able to quantitatively evaluate the subsurface damage introduced by different processes (or wheel) and to estimate the minimally achievable thickness of the wafer by each process. Also, a novel fixed abrasive process of Chemo-Mechanical Grinding (CMG) has been proposed for stress relief. All results indicate that the subsurface damage after CMG is nearly zero.

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Journal ArticleDOI

Warping of silicon wafers subjected to back-grinding process

TL;DR: Wang et al. as discussed by the authors investigated the warping of silicon wafers in ultra-precision grinding-based back-thinning process and established a mathematical model to describe wafer warping during the thinning process using the elasticity theory.
Journal ArticleDOI

A study on the diamond grinding of ultra-thin silicon wafers

TL;DR: In this article, diamond grinding for thinning silicon wafers was carried out on an ultra-precision grinding machine and the relationship between the subsurface damage of the ground wafer and the minimum wafer thickness achieved was also revealed.
Journal ArticleDOI

Edge chipping of silicon wafers in diamond grinding

TL;DR: In this paper, the authors investigated edge chipping of silicon wafer in diamond grinding and found that the crystallographic orientation and thickness of the wafer can be correlated with the edge chippings.
Journal ArticleDOI

Elimination of surface scratch/texture on the surface of single crystal Si substrate in chemo-mechanical grinding (CMG) process

TL;DR: In this paper, a series of CMG experiments have been conducted to study the elimination process of artificial scratches created on etched Si surfaces and residual textures induced by SD1500 diamond wheel in CMG process.
Journal ArticleDOI

Finite element analysis of deflection and residual stress on machined ultra-thin silicon wafers

TL;DR: In this paper, a 2D axisymmetric finite element (FE) model was developed to predict the deflection and full-field residual stress of ground ultra-thin wafers.
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